Top 4 Considerations for Buying Pallet Racking

You will definitely come across multiple questions and concerns, when searching for the best pallet racking deal in the market or setting up a warehouse. The following is a well-researched list of the top 5 considerations related to the subject matter:

Used Pallet Racking

Take into account your product and the suitable workflow – Pallet weight and size are the critical and the simplest factors that actually drives the ideal dimensions for racking. If your product fits well over a standard pallet with dimensions of 40 x 48 inches, then the most optimal choice would be to choose a racking with dimensions of 96 inches long beam along with a 42 inches uprights in depth. For a lightweight pallet of around 2 4inches, the concern would be to get the extra shelves for every section. The beam in this case should be thinner, as the beam itself occupies considerable amount of vertical space.

Stack ability, pick ability and product frequency are the most crucial factors that allows you the flexibility to enhance the storage capacity. In case of heavy pallets, which are very stably stacked, then your go-to option would be the floor stacking, rather than racking for similar inventory scenario. On the other side, for the repetitive inventory in huge chunks, which is not time-bound, drive-in racking or push-back skims out as the efficient storage solutions. Pallet-flow system can work same as First-In-First-Out (FIFO).

Evaluating cost by considering all associated factors – In order to keep upfront and ongoing maintenance cost lower, a number of associated factors needs to be considered. You may benefit from custom-made system, where benefits are tough to measure, but have a long-term impact.

Analyze your situation and find out that how a lesser optimal system would trigger your cost. This cost should be involved with the material cost and eventually to the overall cost of your system. The upfront cost is much simpler to estimate, involving the cost for shipping, equipment, shipping, layout design and maintenance etc. A lot of businesses prefer using 2nd hand equipment, which doesn’t make any notable difference in productivity, but huge savings on cost.

Measuring cost and cost-effectiveness of some factors, such as lighting, dock-to-rack time, compactness and signage is not a straightforward job. Moreover, these factors are usually the prime culprit of exceeding cost. A good solution is to have a deep storage system, which will enable you to put your ready products much closer to the loading docks. This would eventually reduce the distance, causing lesser cross traffic and a much safer floor.

Aisles taking up much of the storage space – You definitely want your aisle to be space-efficient that doesn’t act as a hindrance in your day-to-day operations. Aisles usually take nearly 60 of the space in case of a standard racking system. However, the space could be maximized with a thoughtful layout plan. A standard forklift requires 12 feet of aisle space for accessing products.

The trucks (stand-up reach) could enable you to employ 9 feet narrow aisles even. The turret trucks and stock printers accommodates alternative picking approaches, which is targeted to reduce the aisle width to as low as 5 feet.

How should be the ideal warehouse design? – Warehouses having limited workers and visitors aren’t really dependent on their equipment to be setup in a particular manner. However, this gives an opportunity in the areas of source pallet racking and cost reduction. It is recommended to always invest in safe and space-efficient racking. You can save a considerable amount when you purchase racking with mixed colors, fading and stickers. As an example, if there are beams with multiple stickers, then the majority of the stickers could be hidden on the inside if the rack, thus exposing only the cleaner beams on the visible side.

Do not invest on racking of different styles, because the components are not always interchangeable. Further, the older racking styles could not be ideal for supporting any supplementary components. You should also avoid investing in racking of different sizes due to strategic reasons. Beams of 92, 96, 108, 120 inches makes it troublesome for loading pallets in some oversized or tight spots.

On the other side, if your warehouse has lots of workers and visitors with excessive walking through, then investing on novice racking will assure that you have the function-specific, uniform and color coordinated system. It should be noted that the same desirable level of perfection could also be achieved with pre-used racking that provides a highly cost-effective solution. It is just the matter of finding the right dealer who understand your needs and facilitate accordingly.


The pallet racking and other similar type of storage systems are known to have sophisticated designs, which are targeted towards ensuring quick installation, customizability and reusability. The subject equipment have goal to be time and cost-efficient. If you have the basic ideas about the potential of pallet racking and similar systems, then you can extract maximum benefits out of it. Analyzing your needs and limitations is the first step, and then you need the right material handling professional to facilitate you.

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